Section 1: Base Assembly¶

1.1 Table Legs¶

Parts and Tools Required¶

The following bags and parts will be used in this section:

The following tools will be used in this section:

1.1.1 Anchor Fastener Assembly¶

1.1.1.1¶

• Thread the socket head cap screws into the T-Nuts through the anchor fasteners as indicated.

1.1.1.2¶

• Slide the anchor assemblies into the 1370mm (53-15/16") 4080 Leg Crossmember Extrusion.

1.1.1.3¶

• Repeat the previous steps to install anchor fasteners on both sides of the 1370mm (53-15/16") Leg Crossmember Extrusions.

1.1.1.4¶

• Repeat the previous steps to install anchor fasteners on one side of each 750mm (29-1/2") Leg Extrusion.

1.1.2 Leveling Feet Installation¶

1.1.2.1¶

• Install a foot assembly onto each 750mm (29-1/2") Leg Extrusion as indicated.

1.1.2.2¶

• Repeat the previous steps for each of the 750mm (29-1/2") Leg Extrusions as indicated.

1.1.3 Leg Crossmember Assembly¶

1.1.3.1¶

• Use a section of 1370mm (53-15/16") Leg Crossmember Extrusion to join two of the 750mm (29-1/2") Leg Extrusion sections.

1.1.3.2¶

• Position the leg crossmember 165mm (6-1/2") from the bottom of the leg as indicated.

1.1.3.3¶

• On each side of the leg crossmember tighten the anchor fasteners incrementally, alternating between fasteners.

1.1.4 Leg Gussets Installation¶

1.1.4.1¶

• Install M8 bolts through the gusset as indicated, partially threading on the T-Nuts.

1.1.4.2¶

• Slide the gusset into the extrusion as indicated and partially tighten the M8 bolts.

1.1.4.3¶

• Install 3 additional gussets to the leg assembly as indicated.

1.1.4.4¶

• Repeat the previous steps to assemble the remaining gussets and extrusion sections in the indicated configuration.

1.1.5 Electronics Mounting Bar Installation¶

1.1.5.1¶

• On the indicated gussets, install M8 bolts and partially thread on the T-Nuts.

1.1.5.2¶

• Separate the leg assemblies to allow room for the 754mm (29-5/8") Electronics Bar Extrusion to slide on the lower gussets.

1.1.5.3¶

• Slide the electronics bar onto the gussets, leaving space between it and the leg extrusions as indicated.

1.1.5.4¶

• Slide assembled anchor fasteners into the leg extrusions, positioning them above and below the electronics bar as indicated.

1.1.5.5¶

• With the electronics bar flush against the leg extrusion, insert the anchor fasteners.

1.1.5.6¶

• Complete this process on both sides of the electronics bar.
• Tighten all electronics bar anchor fasteners.

1.2 Table Frame Assembly (with Leg Kit)¶

Parts and Tools Required¶

The following parts and bags will be used in this section:

The following tools will be used in this section:

1.2.1 Frame Extrusions Installation¶

1.2.1.1¶

• Slide the two 914mm (36") 1545 Table Extrusions on to the leg assemblies as indicated.

1.2.1.2¶

• Bring the ends of the frame extrusion flush with the legs as indicated.
• Fully tighten the anchor fasteners attaching the frame extrusions to the legs.

1.2.2 Corner Brackets Assembly¶

1.2.2.1¶

• Partially thread M8 flange nuts on to M8 T-Studs through each slot in the corner bracket.
• Repeat this procedure to assemble eight corner brackets.

1.2.3 Table Crossmembers Installation¶

1.2.3.1¶

• Attach corner brackets to the 1372mm (54") 1530 Table Crossmember Extrusions in the positions indicated.

1.2.3.2¶

• Slide the center crossmember (with four corner brackets) onto the table extrusion.

1.2.3.3¶

• Repeat this process with the outer crossmembers.

1.2.3.4¶

• Position the the outer crossmembers flush with the ends of the table extrusion.
• Position the center crossmember 362mm (14-1/4") from the front crossmember (or 400mm (15-3/4") center to center) as indicated.

1.2.3.5¶

• For each of the four gussets that attach to the outer crossmembers, install two Roll-in T-Nuts to the bottom of the crossmember extrusion as indicated.

1.2.3.6¶

• Slide the T-Nuts in the extrusion to align them with the gusset holes.

1.2.3.7¶

• Insert the fasteners as indicated and partially tighten.

1.2.4 Table Squaring¶

1.2.4.1¶

• Measure diagonal across the table in each direction as indicated.
• Make adjustments until the two measurements are within 1/8" or less of each other.
• After squaring the table, tighten all corner bracket and leg gusset fasteners.

1.3 Table Frame Assembly (without Leg Kit)¶

Parts and Tools Required¶

The following parts and bags will be used in this section:

The following tools will be used in this section:

1.3.1 Corner Brackets Assembly¶

1.3.1.1¶

• Partially thread M8 flange nuts on to M8 T-Studs through each slot in the corner bracket.
• Repeat this procedure to assemble eight corner brackets.

1.3.2 Table Crossmembers Installation¶

1.3.2.1¶

• Attach corner brackets to the 1372mm (54") 1530 Table Crossmember Extrusions in the positions indicated.

1.3.2.2¶

• Slide the center crossmember (with four corner brackets) on to the 914mm (36") 1545 Table Extrusions as indicated.

1.3.2.3¶

• Repeat this process with the outer crossmembers.

1.3.2.4¶

• Position the the outer crossmembers flush with the ends of the table extrusion.
• Position the center crossmember 362mm (14-1/4") from the front crossmember (or 400mm (15-3/4") center to center) as indicated.

1.3.3 Table Squaring¶

1.3.3.1¶

• Measure diagonal across the table in each direction as indicated.
• Make adjustments until the two measurements are within 1/8" or less of each other.
• After squaring the table, tighten all corner bracket fasteners.

1.4 Steel Rails and Gear Rack¶

Parts and Tools Required¶

The following parts and bags will be used in this section:

The following tools will be used in this section:

1.4.1 Steel Rail Installation¶

1.4.1.1¶

• Install fasteners into a 914mm (36") Steel Rail as indicated, partially threading on the M8 nuts.

1.4.1.2¶

• Repeat this process for both 914mm (36") Steel Rails.

1.4.1.3¶

• Slide the steel rails into the table extrusions as indicated.

1.4.1.4¶

• Partially tighten the M8 nuts on each steel rail.

1.4.2 Steel Rail Alignment¶

1.4.2.1¶

• Position two pieces of 762mm (30") Gear Rack under one of the steel rails as indicated.
• Clamp the gear racks against the table extrusion

1.4.2.2¶

• Position the clamps as indicated to align the steel rail with the table extrusion.
• Tighten the M8 nuts fastening this steel rail to the table extrusion

1.4.2.3¶

• Repeat this process to align the second steel rail.
• Tighten the M8 nuts fastening this steel rail to the table extrusion.

1.4.3 Gear Rack Installation¶

1.4.3.1¶

• Assemble six rack clamps as indicated.
• Partially thread on the jam nuts to allow installation on the table extrusion.

1.4.3.2¶

• Install rack clamps into table extrusion as indicated
• Repeat this process on both sides.

1.4.3.3¶

• Install a piece of 762mm (30") Gear Rack as indicated.
• Position the gear rack 13mm (1/2") from the back edge of the table extrusion.

1.4.3.4¶

• Position the outer rack clamps flush with the gear rack as indicated. Red Arrows
• Space the center rack clamps 267mm (10-1/2") from the back rack clamp as indicated.

1.4.3.5¶

• Tighten the rack clamp M8 jam nuts while applying pressure to the gear rack as indicated.
• Repeat this process to install the gear rack on the other side of the table.

1.4.4 Table Bumper Installation¶

1.4.4.1¶

• Assemble four table bumpers as indicated.

1.4.4.2¶

• Fasten an assembled table bumper to end of table extrusion as indicated.

1.4.4.3¶

• Repeat this process to install the remaining table bumpers.