Section 1: Base Assembly¶

1.1 Table Leg Assembly¶

Parts and Tools Required¶

1.1.1 Anchor Fastener Assembly¶

1.1.1.1¶

• Thread the socket head cap screws into the T-Nuts through the anchor fasteners as indicated.

1.1.1.2¶

• Slide the anchor assemblies into the 1250mm (49-1/4") 4080 leg crossmember extrusion.

1.1.1.3¶

• Repeat the previous steps to install anchor fasteners on both sides of the 1250mm (49-1/4") leg crossmember extrusions.

1.1.1.4¶

• Repeat the previous steps to install anchor fasteners on one side of each 750mm (29-1/2") leg extrusion.

1.1.2 Leveling Feet Installation¶

1.1.2.1¶

• Install a foot assembly onto each 750mm (29-1/2") Leg Extrusion as indicated.

1.1.2.2¶

• Repeat the previous steps for each of the 750mm (29-1/2") leg extrusions as indicated.

1.1.3 Leg Crossmember Assembly¶

1.1.3.1¶

• Use a section of 1250mm (49-1/4") leg crossmember extrusion to join two of the 750mm (29-1/2") leg extrusion sections.

1.1.3.2¶

• Position the leg crossmember 165mm (6-1/2") from the bottom of the leg as indicated.

1.1.3.3¶

• On each side of the leg crossmember tighten the anchor fasteners incrementally, alternating between fasteners.

1.1.4 Leg Gussets Installation¶

1.1.4.1¶

• Install M8 bolts through the gusset as indicated, partially threading on the T-Nuts.

1.1.4.2¶

• Slide the gusset into the extrusion as indicated and partially tighten the M8 bolts.

1.1.4.3¶

• Install 3 additional gussets to the leg assembly as indicated.

1.1.4.4¶

• Repeat the previous steps to assemble the remaining gussets and extrusion sections in the indicated configuration.

1.1.5 Electronics Mounting Bar Installation¶

1.1.5.1¶

• On the indicated gussets, install M8 bolts and partially thread on the T-Nuts.

1.1.5.2¶

• Separate the leg assemblies to allow room for the 790mm (31-1/8") electronics bar extrusion to slide on the lower gussets.

1.1.5.3¶

• Slide the electronics bar onto the gussets, leaving space between it and the leg extrusions as indicated.

1.1.5.4¶

• Slide assembled anchor fasteners into the leg extrusions, positioning them above and below the electronics bar as indicated.

1.1.5.5¶

• With the electronics bar flush against the leg extrusion, insert the anchor fasteners.

1.1.5.6¶

• Complete this process on both sides of the electronics bar.
• Tighten all electronics bar anchor fasteners.

1.2 Table Frame Assembly (with Leg Kit)¶

Parts and Tools Required¶

1.2.1 Frame Extrusions Installation¶

1.2.1.1¶

• Slide the two 950mm (37-3/8") 4080 frame extrusions onto the leg assemblies as indicated.

1.2.1.2¶

• Bring the ends of the frame extrusion flush with the legs as indicated.
• Fully tighten the anchor fasteners attaching the frame extrusions to the legs.

1.2.2 Table Crossmember Assembly¶

1.2.2.1¶

• Thread the socket head cap screws into the anchor fasteners as indicated.

1.2.2.2¶

• Slide the anchor assembly into the extrusion.

1.2.2.3¶

• Loosely thread the double t-nuts onto the socket head cap screws as indicated.

1.2.2.4¶

• Repeat the previous steps on both sides for all three of the crossmember extrusion pieces.

1.2.3 Table Crossmembers Installation¶

1.2.3.1¶

• Slide the t-nuts into the frame extrusion as indicated.

1.2.3.2¶

• Repeat the previous step for all crossmembers.

1.2.3.3¶

• Position the the outer crossmembers flush with the ends of the frame extrusion.
• Position the center crossmember 360mm (14-3/16") from the front crossmember (or 400mm (15-3/4") center to center) as indicated.

1.2.3.4¶

• Cut two pieces of dimensional lumber (a 2x4 is recommended) to a length of 360mm (14-3/16").
• Position this piece between the crossmembers as indicated.

1.2.3.5¶

• With the cut piece of lumber flush against the frame extrusion, clamp the crossmembers together.

1.2.3.6¶

• Repeat this process to clamp the other side of the crossmember.
• While clamped, tighten the crossmember anchor fasteners.

1.2.3.7¶

• The rear crossmember will be positioned flush against the end of the frame extrusion.

1.2.3.8¶

• For each of the four gussets that attach to the outer crossmembers, install two Roll-in T-Nuts to the bottom of the crossmember extrusion as indicated.

1.2.3.9¶

• Slide the T-Nuts in the extrusion to align them with the gusset holes.

1.2.3.10¶

• Insert the fasteners as indicated and partially tighten.

1.2.4 Table Squaring¶

1.2.4.1¶

• Measure diagonal across the table in each direction as indicated.
• Make adjustments until the two measurements are within 1/8" or less of each other.
• After squaring the table, tighten all anchor fasteners and leg gusset fasteners.

1.3 Table Frame Assembly (without Leg Kit)¶

Parts and Tools Required¶

1.3.1 Table Crossmember Assembly¶

1.3.1.1¶

• Thread the socket head cap screws into the anchor fasteners as indicated.

1.3.1.2¶

• Slide the anchor assembly into the extrusion.

1.3.1.3¶

• Loosely thread the double t-nuts onto the socket head cap screws as indicated.

1.3.1.4¶

• Repeat the previous steps on both sides for all of the crossmember extrusion pieces.

1.3.2 Table Crossmember Installation¶

1.3.2.1¶

• Slide the t-nuts into the 950mm (37-3/8") frame extrusion as indicated.

1.3.2.2¶

• Repeat the previous step for all crossmembers.

1.3.2.3¶

• Position the the outer crossmembers flush with the ends of the frame extrusion.
• Position the center crossmember 360mm (14-3/16") from the front crossmember (or 400mm (15-3/4") center to center) as indicated.

1.3.2.4¶

• Cut two pieces of dimensional lumber (a 2x4 is recommended) to a length of 360mm (14-3/16").
• Position this piece between the crossmembers as indicated.

1.3.2.5¶

• With the cut piece of lumber flush against the frame extrusion, clamp the crossmembers together.

1.3.2.6¶

• Repeat this process to clamp the other side of the crossmember.
• While clamped, tighten the crossmember anchor fasteners.

1.3.2.7¶

• The rear crossmember will be positioned flush against the end of the frame extrusion.

1.3.3 Table Squaring¶

1.3.3.1¶

• Measure diagonal across the table in each direction as indicated.
• Make adjustments until the two measurements are within 1/8" or less of each other.
• After squaring the table, tighten all anchor fasteners and leg gusset fasteners.

1.4 Linear Rail & Gear Rack Installation¶

Parts and Tools Required¶

1.4.1 Linear Rail Assembly¶

1.4.1.1¶

• Thread fasteners into the linear rail as indicated.

1.4.1.2¶

• Repeat this step for each of the linear rails.

1.4.1.3¶

• Slide one of the rails into the upper extrusion t-slot as indicated.

1.4.1.4¶

• The linear rail should be roughly flush with the end of the extrusion.

1.4.2 Linear Rail Alignment¶

1.4.2.1¶

• Attach the rail alignment jig to the extrusion as indicated.

1.4.2.2¶

• Fully tighten the alignment jig fasteners.

1.4.2.3¶

• Clamp the end of the linear rail to the jig as indicated.

1.4.2.4¶

• Repeat the previous step to clamps the other end of the rail.

1.4.2.5¶

• With the rail clamped to the alignment jigs, fully tighten all of the rail fasteners.

1.4.2.6¶

• Remove the clamps and alignment jigs.

1.4.2.7¶

• Repeat the previous steps to install the linear rail on the other side of the machine.

1.4.3 Gear Rack Installation¶

1.4.3.1¶

• Thread fasteners into the gear rack as indicated.

1.4.3.2¶

• Repeat the previous step for each of the gear rack sections.

1.4.3.3¶

• Slide one of the sections of gear rack into the extrusion.

1.4.3.4¶

• Position the Gear rack 102mm (4") from the front of the machine as indicated.
• Tighten all gear rack fasteners.

1.4.3.5¶

• Repeat this procedure to install the gear rack on the other side of the machine.

1.4.4 Linear Bearing Block Installation¶

1.4.4.1¶

• Identify the indicated reference edge on the linear bearing block.

1.4.4.2¶

• Thread grease fittings into the linear bearing blocks, noting the orientation of the reference edge.
• Hand tighten the grease fittings.

1.4.4.3¶

• Slide two linear bearing blocks onto a rail.
• Use the rail to push the plastic bearing retainer out of the block as indicated.

1.4.4.4¶

• Assemble the grease gun and tube of grease, following the manufacturer's instructions.
• The video below shows how to assemble the grease gun.

1.4.4.5¶

• Loosen the end cap and install the needle tip adapter as indicated.

1.4.4.6¶

• Ensure the grease gun is primed before use.
• Lubricate the linear bearing blocks with three pumps per block.

1.5 Linear Rail Dust Covers¶

Parts and Tools Required¶

1.5.1 Dust Cover Assembly¶

1.5.1.1¶

• Partially thread fasteners onto the linear rail dust cover as indicated.

1.5.1.2¶

• Repeat the previous step to assemble two linear rail dust covers.

1.5.1 Dust Cover Installation¶

1.5.2.1¶

• Slide an assembled 950mm (37-3/8") linear rail dust cover into the top t-slot as indicated.

1.5.2.2¶

• Fully tighten the fasteners on both linear rail dust covers.

1.5.2.3¶

• Repeat this process on the other side of the table.

1.6 Table Bumper Installation¶

Parts and Tools Required¶

1.6.1 Bumper Assembly¶

1.6.1.1¶

• Assemble one table bumper as indicated.

1.6.1.2¶

• Repeat the previous step to assemble four table bumpers as indicated.

1.6.2 Bumper Installation¶

1.6.2.1¶

• Install an assembled bumper into the extrusion as indicated.

1.6.2.2¶

• Repeat this procedure to install the remaining three bumper assemblies at each corner of the machine.

1.6.2.3¶

• At the specified locations, install a sensor flag as indicated in the following steps.

1.6.2.4¶

• Assemble a sensor flag on the table bumper as indicated.

1.6.2.5¶

• Tighten the CRP812-02 sensor flag on the M8 screw.

1.6.2.6¶

• Adjust the M8 screw until the end of the sensor flag is 14.5mm (9/16") from the bumper plate as indicated.
• Tighten the jam nut against the bumper plate.