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Schematics


CRP850-00E Break-out-Board

CRP800-00E Break-out-Board

Listed belowon the following pages are descriptions and port/pin assignments.

Port 4 is a pass-through from Port 1


Signal Inputs: The signal inputs on the CRP850-00E board are designed for NPN signals, which close signal to ground. The input signal terminals provide ports for direct wiring of limit switches, touch plate, and auxiliary signals. These same signals are also replicated through Port 7, which goes out to the CRP860-00E board.

Relay Outputs: These are 5V digital outputs which can be used to drive relays with 5V coils or 5V logic level devices. Note, these outputs are not relays themselves. These same signals are replicated through Port 7, which goes out to the CRP860-00E board and are normally tied to solid state relays used for controlling AC loads.

5V IN: The CRP850-00E board can be powered either by 5V through this port, or via pin 26 on port 1. In most CRP800 applications, this port is not used, as 5V is passed through to the CRP850-00E board on pin 26 from the Ethernet Smoothstepper.

Motor Enable: When this terminal is jumpered, the CRP850-00E board will place a 5V potential across the motor enable terminals on all 5 motor driver connectors, disabling the motors. Typically, a mechanical switch is connected to these terminals. When the switch is closed, the motors are disabled so that the machine can be manually positioned, and motors can be safely plugged and unplugged from the system without powering down the entire controller.

Spindle Relay: These terminals provide contacts for a small dry contact relay useful for sending an on/off signal to an external VFD, typically for a forward/stop command. This signal is wired into pins 7 and 8 on the SP/THC connector in CRP800 controllers.

PWM Signal: These terminals provide a digital 0-5 signal designed to be used for speed control via PWM. This same signal (output 1 on port 2) is also routed through analog circuitry on the board to produce a 0-10V analog output.

Spindle Analog Control Signal: These terminals provide a 0-10V analog output typically used for speed control on an external VFD. This signal is wired to pins 9 and 10 on the SP/THC connector in CRP800 controllers.

12V IN: The CRP850-00E requires 12V power, both to power the optical isolators connected to all input signals, and to provide a voltage that is regulated to 0-10V for the Spindle Analog Control Signal.

Fault Signal: This input signal terminal is specifically designed to read a fault from an external VFD, typically from thermal overload or a disconnected spindle power cable.


Phoenix Connector Terminal Blocks

The jumper can be used if only a single port is available for input from the CRP850-00E card.

Note: these Port and Pin assignments match the ESS configuration

Terminal # Description Port/Pin
(Jumper OFF)
Port/Pin
(Jumper ON)
1 E-Stop Input Signal 2/15 1/15
2 12V GND
3 12V GND
4 AUX 2 Input Signal 2/8 2/8
5 Slaved- Sensor Input Signal 2/7 1/12
6 +12V Output
7 12V GND
8 Z+ Sensor Input Signal 2/6 2/6
9 Touch Input Signal 2/9 1/13
10 +12V Output
11 12V GND
12 Y+ Sensor Input Signal 2/5 2/5
13 Y- Sensor Input Signal 2/4 1/11
14 +12V Output
15 12V GND
16 X+ Sensor Input Signal 2/3 2/3
17 X- Sensor Input Signal 2/2 1/10
18 +12v Output
19 Relay 1 Control Switch 2/17 2/17
20 +5V
21 Relay 2 Control Switch 2/16 2/16
22 +5V
23 5V In, +5V
24 5V GND
25 ENABLE +5V
26 ENABLE Signal
27 Spindle FWD
28 Spindle DCM 2/14
29 PWM 2/1 1/1
30 5V GND
31 0-10V Out, V+ 2/1 1/1
32 12V GND
33 12V In, +12V
34 12V GND
35 Fault Signal 2/13
36 12V GND


Port 7 Output to CRP860-00E Pin Assignments

Pin # Description
1 +12V
2 X- Sensor Signal
3 Y- Sensor Signal
4 Slaved- Sensor Signal
5 Touch Sensor Signal
6 X+ Sensor Signal
7 Y+ Sensor Signal
8 Z+ Sensor Signal
9 AUX 2 Signal
10 E-Stop Signal
11 +5V
12 Relay 1 Control Switch
13 Relay 2 Control Switch
14 GND I/O
15 12V GND
16 12V GND


CRP860-00E Break-out-Board


FRONT VIEW

CRP860-00E Front View

Note

All M12 inputs are A-coded. See M12 Sensor Inputs


BACK VIEW

CRP860-00E Back View

Phoenix Connector Terminal Blocks

Terminal # Description Pin (Port 2 on CRP850-00E card)
1 Relay 1 Control Switch 17
2 12V GND
3 Relay 2 Control Switch 16
4 12V GND


Common Connector Pinouts


M12 Sensor Inputs

M12 Sensor Inputs

This picture is looking at a Female connector body - pin assignments will be mirrored for Male.

Note

Not all pins are populated for connectors on the CRP860-00E IO breakout board.

  • Sensor and Aux inputs: Pin 2 (Normally Closed) is not populated
  • E Stop input: Pin 4 (Normally Open) is not populated

14-pin Control Cable

14-Pin Cable Pinout

FEMALE connector

MALE connector

Application

Plasma pins are populated but not connected by default on routing controllers, and Spindle pins are populated but not connected on plasma controllers.

ConnectorPin # Use In / Out Description Color ESS Port/Pin
1 Spindle Digital In Fault Ground Blue
2 Spindle Digital In Fault Signal White 2/13
3 Plasma Digital Out Torch ON Orange/Black 3/17
4 Plasma Digital Out Torch ON Green/Black
5 Plasma Analog In Voltage Divider - Red/Black
6 Plasma Analog In Voltage Divider + Red/White
7 Spindle Digital Out FWD Orange 2/14
8 Spindle Digital Out DCM Green
9 Spindle Analog Out AVI Red 2/1
10 Spindle Analog Out ACM Black
11 Spindle (optional) Analog 10V Ref Blue/White
12 Plasma Digital In Arc OK White/Black 3/10
13 Plasma GND Ground Blue/Black
14 Plasma Signal GND Arc OK Ground Green/White


DB9 Motor Connectors

DB9 Pinout

Pin # Function Wire Color
1 Current Set Resistor N/A
2 N/C N/A
3 N/C N/A
4 N/C N/A
5 Current Set Resistor N/A
6 B + Phase Yellow
7 B - Phase Blue
8 A + Phase Red
9 A - Phase Green


XLR Motor Connectors

XLR Pinout

Pin # Motor Phase Wire Color
1 A + Red
2 A - Green
3 B + Yellow
4 B - Blue


Wiring Diagrams

Application

Wiring diagrams shown below are for 4-axis (5 motor drivers) systems.

NEMA 23


NEMA 23 Plasma


NEMA 34


NEMA 34 Plasma